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Rubber compensator

Signal Ripple Rubber Compensator with flangeCarbon steel flange Soft Rubber JointSS304/SS316 Stainless Steel Flange Rubber Soft JointSS304/SS316 Stainless Steel Flange Rubber CompensatorRubber compens···
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Rubber compensator

Rubber compensator

Single Ripple Rubber Compensator

Carbon steel   flange Soft Rubber Joint

Rubber compensator

Rubber compensator

SS304/SS316   Stainless Steel Flange Rubber Soft Joint

SS304/SS316   Stainless Steel Flange Rubber Compensator

 

Rubber compensator, also known as flexible rubber joint, soft connection, etc., is a compensating element widely used in pipeline systems. Its main functions include shock absorption, noise reduction, and compensation for thermal expansion and displacement of pipelines. This compensator can not only effectively reduce the vibration and noise of the pipeline system, but also fundamentally solve the problems of interface displacement, axial expansion and non-concentricity of various pipelines.

 

Application areas

Rubber compensators are widely used in many fields, including but not limited to:

Water supply and drainage

Circulating water system

HVAC

Fire protection system

Papermaking industry

Pharmaceutical industry

Petrochemical industry

Shipbuilding

Water pumps and compressors

 

Structural characteristics and material selection

Rubber compensators are mainly composed of smooth corrugated compensating elements with rubber flanges at both ends and metal flanges. The surface of the corrugated compensating element is rubber, and the inner layer is a reinforced interlayer of several layers of strong fiber or steel belt (wire), which extends to the rubber flanges at both ends, and there is a hard steel wire skeleton in the flange. This structural design gives the rubber compensator the following characteristics:

Structural characteristics

Reasonable structure: good elasticity and thermal expansion and contraction range.

Small reaction force: less impact on the pipe support.

Multi-directional compensation capability: can provide greater multi-dimensional directional compensation within a smaller size range.

 

Material selection

The rubber compensator has a variety of material options. According to different use environments and medium characteristics, different types of rubber materials such as acid-resistant, alkali-resistant, corrosion-resistant, oil-resistant, and heat-resistant can be selected. Common rubber materials include natural synthetic rubber, EPDM rubber, nitrile rubber, and butyl rubber.

 

The rubber compensator has the following significant performance characteristics and advantages:

Performance characteristics

Shock reduction and noise reduction: can effectively reduce the vibration and noise of the pipeline system.

Table 1:Single Ripple Rubber Expansion Joint Data Sheet
Nominal Diameter (DN)Flange Length (mm)Axial Displacement (mm)Radial Displacement (mm)Angular Displacement
mminchElongationCompression(a1+ d2)
321.25"906101025
401.5"956101025
502"1056101025
651.5"1158151225
803"1358201225
1004"15012201615
1255"16512201615
1506"18012201615
2008"21030301615
25010"2303030258
30012"2453030258
35014"2553030258
40016"2553030258
45018"2553030258
50020"2553030258
60024"2604040258
70028"2604040303
75030"2604040303
80032"2604040303
90036"2604040303
100040"2604040303
110044"3004040303
120048"3005050303
130052"3005050352
140056"3505050352
150060"3505050352
160064"3505050352
180072"4005050352
200080"4006060352
220088"4006060352
240096"4506060352
2600104"4506060352
2800112"4506060352
3000120"5006060352
3200128"5007070352
3400136"5007070352
3600144"5007070352
3800152"5507070352
4000160"5507070352
4200168"5507070352
4400176"6007070401
4600184"6007070401
4800192"6507070401
5000200"6507070401
Note:Above   sizes are according to the Chinese Standard. Other sizes can be changed as   required.

 

Table 2:Multi-Sphere Rubber Expansion Joint Data Sheet
DiameterLength of Double-Sphere (mm)Length of 3-Sphere (mm)Length of 4-Sphere (mm)Axial Displacement (mm)Radial Displacement (mm)Angular Displacement (mm)
mminchDouble-Sphere3-Sphere4-SphereDouble-Sphere3-Sphere4-SphereDouble-Sphere3-Sphere4-Sphere
321.25"165250300±30±50±70456575454750
401.5"165250300±40±60±80456575454750
502"165250300±40±60±80456575454750
651.5"175300350±40±60±80456575454750
803"175300350±40±60±80456575454750
1004"225350400±50±70±90557080303235
1255"225350400±50±70±90557080303235
1506"225350400±50±70±905570s0303235
2008"325400450±50±70±90557080152030
25010"325400450±50±70±90557080152030
30012"325450500±60±80±100657585151515
35014"325450500±60±80±100657585151515
40016"400450500±60±80±100657585151515
45018"400550600±70±80±100657585101012
50020"400550600±70±85±120657585101012
60024"400550600±70±85±120657585101012
70028"400550600±75±90±120708090101012
80032"450550600±75±90±12070809081012
90036"450550600±75±90±12070809081012
100040"450550600±75±90±12070809081012
120048"500550600±80±100±14070809061012
140056"500600650±80±100±14075851006812
160064"500600650±80±100±14075851006810
180072"500600650±80±100±14075851006810
200080"550600650±85±120±1607585100468
220088"550650700±85±120±1607080100468
240096"550650700±85±120±1607080100468
2600104"550650700±85±120±1607080100468
2800112"550650700±85±120±1607080100468
3000120"550650700±85±120±1607080100468

 

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